CNC VTL PVTL2250
Category : CNC Vertical Turning Machine- Certification: ISO9001 , ISO14001 , ISO45001
- Type: Horizontal
- Warranty: Standard OEM
- Voltage: 415 v , 3 Phase with N
- After-sale service: All over INDIA
- Brand Name: PACEMAKER SOLUTIONS
This CNC vtl machine PVTL 2200 is suitable for high-speed turning and boaring and vertical machining .
4. MACHINE CONFIGURATION AND CAPACITY
|
Parameter |
PVTL 2250 Proposed Specification |
|---|---|
|
Machine arrangement |
Double-column CNC vertical turning centre with adjustable crossrail, ram, powered BT50 milling spindle, continuous C-axis and automatic tool changer. |
|
Table diameter |
2250 mm |
|
Swing over bed |
2550 mm |
|
Maximum turning diameter |
2500 mm |
|
Maximum milling diameter |
2500 mm, subject to tool and spindle reach confirmation |
|
Maximum machining height |
2000 mm target at specified crossrail setting |
|
Maximum job load |
5000 kg, inclusive of chuck, fixture and clamps; OEM to declare eccentric-load limit |
|
Table turning speed |
1.25 to 120 rpm target |
|
Main table drive |
Two 35 kW motors as specified; continuous and peak rating to be confirmed |
|
Main spindle bearing |
Crossed roller bearing or an approved equivalent with documented load rating |
|
X-axis travel |
-20 to +1400 mm target |
|
Z-axis ram travel |
1400 mm target |
|
Crossrail travel |
1250 mm, five indexed steps target |
|
X / Z rapid traverse |
9 / 9 m/min |
|
Cutting feed |
1 to 2000 mm/min |
5. TURN-MILL AND TOOLING SYSTEM
|
Parameter |
PVTL 2250 Proposed Specification |
|---|---|
|
C-axis |
Full 360° continuous CNC-controlled contouring C-axis coordinated with X and Z; drive, encoder, clamp and relevant CNC options included in base supply. |
|
C-axis command increment |
0.001°. Actual accuracy and repeatability to be separately guaranteed and tested. |
|
Live spindle |
BT50 interface; 11 / 13.2 kW target rating; speed 1 to 2400 rpm target. |
|
Automatic tool changer |
16 functional positions in base supply, planned as 8 turning and 8 live-tool positions. OEM shall validate magazine layout and tool-change sequence. |
|
Tool sizes |
Turning 32 × 32 mm; boring 25 × 25 mm target. |
|
Tool handling |
Live-tool assembly up to 18 kg; turning-tool assembly up to 50 kg requested. OEM shall confirm ATC rating and any manual-loading exception. |
|
Tool holders |
BT50-compatible holder/adaptor package included: two OD facing holders, two ID facing holders, two boring holders and one BT50 drilling holder. Final part numbers subject to OEM approval. |
|
Auxiliary equipment |
Four-jaw chuck with standard clamps |
6. TECHNICAL SPECIFICATIONS
|
Group |
Item |
Unit |
Specification |
|---|---|---|---|
|
Processing Capacity |
Worktable diameter |
mm |
Ø2250 |
|
Max. turning diameter on the bed |
mm |
Ø2500 |
|
|
Max. turning diameter |
mm |
Ø2500 |
|
|
Max. workpiece height |
mm |
2000 |
|
|
Max. workpiece weight |
kg |
5000 |
|
|
Worktable (SP1) |
Spindle crossed roller bearing bore |
mm |
Ø457 |
|
Power |
kW |
AC 35/45 |
|
|
Speed range – low step |
rpm |
1–30 |
|
|
Speed range – high step |
rpm |
31–120 |
|
|
Max. torque |
Nm |
35 kW high-torque servo |
|
|
Two-speed planetary gearbox |
– |
3:1 |
|
|
Milling Spindle (SP2) |
Spindle power |
kW |
7.5/11 |
|
Spindle speed |
rpm |
50–2550 |
|
|
Maximum spindle torque |
Nm |
190/280 |
|
|
RAM |
mm |
240 |
|
|
C-Axis |
Min. indexing |
deg |
0.001 |
|
Speed range |
r/min |
0–2.78 |
|
|
Travel |
X-axis travel |
mm |
-20 to +1450 |
|
Z-axis travel |
mm |
800 |
|
|
X-axis rapid speed |
m/min |
10 |
|
|
Z-axis rapid speed |
m/min |
10 |
|
|
Beam travel |
mm |
800 |
|
|
Positioning levels |
– |
4 × 200 |
|
|
Tool Magazine |
Tool type |
– |
Disc |
|
No. of tools |
pcs |
ATC: ATC+C: 16T |
|
|
Shank type |
– |
BT50 |
|
|
Tool size |
mm |
End face 32, 25 / boring hole Ø60, Ø50 |
|
|
Max. tool weight |
kg |
50 |
|
|
Max. tool magazine load |
kg |
1000 |
|
|
Tool change time |
sec |
45 |
|
|
Other |
Supply voltage |
– |
3 Ph AC 380 V, 50 Hz ±5% |
|
Power requirement |
kVA |
75 |
|
|
Lubricant tank capacity |
litre |
4 |
|
|
Hydraulic tank |
litre |
160 |
|
|
Cutting water tank |
litre |
700 |
|
|
Automatic chip conveyor |
– |
Chain plate, side chip discharge (optional) |
|
|
Hydraulic motor |
kW |
2.2 |
|
|
Cooling pump motors |
kW |
4.0 + 0.75 |
|
|
Machine |
Size (L × W × H) |
mm |
6500 × 5800 × 5450 |
|
Weight |
kg |
28000 |
7. MACHINE ACCURACY
The machine is inspected as per the CNC Vertical Lathe Precision Inspection standard.
|
Category |
Test Item |
Factory Standard |
|---|---|---|
|
Machining Precision |
Machining precision |
IT6 ~ IT7 |
|
Roundness of machined workpieces |
0.01 mm |
|
|
Cylindricity of machined workpieces |
0.03 mm / Ø300 × 50 mm |
|
|
Flatness of machined workpieces |
0.03 mm / Ø800 mm |
|
|
Positioning Accuracy (VDI/DGQ 3441, repeatability of scale measurement) |
X-axis positioning accuracy |
0.02 / 300 mm |
|
Z-axis positioning accuracy |
0.02 / 300 mm |
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